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8. |
COURSE OUTLINE: |
| I. |
Engine Disassembly, General Inspection, Cleaning |
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A. Inspect As You Go |
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B. Top End Disassembly and Inspection |
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C. Bottom End Disassembly and Inspection |
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D. Engine Cleaning |
| II. |
Repairing Cracks and Damaged Threads |
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A. Removing Broken Fasteners |
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B. Repairing Damaged Threads |
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C. Internal Thread Replacement |
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D. Crack Detection |
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E. Crack Repair |
| III. |
Servicing Blocks |
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A. Tolerances and Oil Clearances |
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B. Block Inspection |
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C. Main Bearing Bore Reconditioning |
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D. Deck Reconditioning |
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E. Cylinder Reconditioning |
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F. Lifter Bore Reconditioning |
| IV. |
Servicing Crankshafts, Flywheels, Pistons, and Rods |
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A. Crankshaft Service |
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B. Piston and Connecting Rod Service |
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C. Flywheel and Flexplate Service |
| V. |
Engine Balancing |
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A. Balancing Precautions |
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B. Balancing Reciprocating Weight |
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C. The Bob Weight |
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D. Balancing Rotation Weight |
| VI. |
Servicing Cylinder Heads and Manifolds |
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A. Head Reconditioning |
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B. Head Resurfacing |
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C. Valve Testing and Assembly |
| VII. |
Servicing Camshafts, Lifters, Pushrods, and Rocker Arms |
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A. Camshaft Service |
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B. Valve Lifter and Cam Follower Service |
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C. Pushrod Service |
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D. Rocker Arm and Shaft Service |
| VIII. |
Safety and Operating Procedures for Machine Room Equipment |
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A. VanNorman Boring Bar |
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B. Sunnen Honing Machine |
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C. Sioux Valve Machine |
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D. Kansas Instrument Valve Shop |
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E. AAMCO Brake Lathe |